Pennsylvania Crusher Mountaineer II Sizers-TerraSource Global|We have the widest choice of crushers

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Bradford Breakers

Bradford Breakers by Pennsylvania Crusher Brand are renowned since 1905 for their precision, rugged design, and dependability in crushing, sizing, and cleaning run-of-mine coal and other friable materials worldwide. These breakers offer simultaneous sizing and cleaning, with sized coal exiting quickly through screen plate holes while unsized coal continues through the crushing chamber.

Their gravity impact mechanism minimizes fines production, while internal deflectors ensure efficient material flow for cleaning. With maximum cylinder strength and rigidity, low maintenance requirements, and comprehensive support services including installation supervision and parts supply, Bradford Breakers deliver reliable operation and long-term value.

Frozen Coal Cracker

The Frozen Coal Cracker offers a solution to unloading challenges in rotary car dump operations, where large frozen lumps can lead to serious jams and damage. This innovative system quickly reduces frozen coal chunks, facilitating faster unloading, minimizing damage, and reducing downtime and labor requirements.

Its low-profile design and wide feed opening ensure efficient operation, quicker unloading, reduced demurrage charges, elimination of damage and jams, and simplified changeovers between warm and cold weather operations. Equipped with a spring-loaded toggle mechanism for damage protection, this solution ensures smooth operation even in challenging conditions, making it indispensable for coal handling in cold weather areas worldwide.

Mountaineer® II Sizers

Mountaineer® II Sizers are designed for primary or secondary sizing of coals, industrial minerals, and ores while minimizing fines. These robust Sizers feature a modular design with off-the-shelf standard parts and a separate link gear box for enhanced performance and easy maintenance.

They come with advanced tramp metal protection, optional torque limiters, and electronic torque limiting devices. The Sizers are built for quick component changeout, reducing downtime and maintenance costs. With a focus on durability and reliability, they offer high-capacity operation with low headroom and structural requirements. From rapid rotor replacement to efficient crushing teeth replacement, these Sizers ensure optimal results for critical sizing tasks.

Industries

Mining Operations (Coal)
Power Generation
Steel Production

Industries

Mining Operations (Coal)
Power Generation
Steel Production

Industries

Cement Production
Mining Operations
(Aggregate, Sand & Gravel, Coal, Potash, and Other Minerals)
Recycling Operations
Steel Production

Features & Benefits

Simultaneous Sizing and Cleaning: The Bradford Breakers perform sizing and cleaning of run-of-mine coal and other materials simultaneously.

Low Maintenance Costs: Maintenance requirements are minimal, primarily needing periodic lubrication and inspection, leading to low operational costs.

Rugged Design: The breakers have a robust design that minimizes downtime, eliminating the need for backup machines.

Reliability: Bradford Breakers have been widely used for decades and are known for their reliable performance in mines and coal preparation plants.

Comprehensive Support Services: Pennsylvania Crusher offers installation supervision, training, responsive parts, and service support, ensuring continuous operation and minimal downtime.

Design Advantages: The breakers feature maximum cylinder strength and rigidity, T-beams for rigidity and corrosion resistance, and precise fabrication of screen plates for easy maintenance and retrofitting.

Efficient Cleaning Mechanism: Internal deflectors and lifting shelves induce material flow for efficient cleaning, minimizing the production of fines.

Self-Cleaning Sizing Holes: The breakers offer several shapes of sizing holes, including a self-cleaning design that reduces plugging issues.

Features & Benefits

Features:
Quick Size Reduction for Frozen Coal Chunks
Low Profile Design fits under Rotary Car Dump Stations or Reclaim Hoppers
Wide Feed Opening Prevents Jam-ups
Complete Reduction to Minus 6″ to 8″ Output Size
Spring-Loaded Toggle Mechanism for Damage Protection
External Adjustability for Product Size Control and Wear Compensation
Flexibility in Positioning with Separate Drive Assembly
Slip Type Coupling for Motor Protection

Benefits:
Faster Unloading Reduces Demurrage Charges
Damage Elimination Improves Operational Efficiency
Jam Prevention Ensures Smoother Operation
Reduced Equipment Costs and Maintenance
Decreased Downtime Enhances Productivity
Labor Savings Optimizes Manpower Resources
Simplified Changeovers Enhance Operational Efficiency
Global Applicability in Cold Weather Areas

Features & Benefits

Features:
Modular Design with Uni-frame Construction
Off-the-shelf Standard Parts
Separate Link Gear Box (LGB)
Tougher Design with More Tramp Metal Protection Technology
Optional Torque Limiters and Electronic Torque Limiting Devices
Quick Changeout of Components with Modular Construction
Independent Link Gear Box (LGB) for increased durability
Crushing Teeth easily replaced in under one hour

Benefits:
Increased uptime and minimized maintenance costs with quick component changeout
Rapid replacement of components, aligning, and back in production in 8 hours or less
Simplified design eliminates the need for special maintenance skills
Reduced repair time with easily changeable Independent Link Gear Box (LGB)
Factory warranty rebuild exchange program for LGB and rotors, ensuring support and reliability
Quick and easy replacement of crushing teeth, minimizing downtime
Enhanced durability and reliability, minimizing downtime for repairs
Protection against tramp metal, prolonging equipment lifespan
Versatile torque limiting options for operational flexibility